Product Details
Features:
Item |
Specification |
Model |
Various |
Size |
Customized |
Material |
High Quality Chrome Steel |
Application |
Animal Feed Pelleting |
Applicable Animal |
Shrimp, Fish, Poultry, Swine, Cattle |
Treatment |
Vacuum Heat Treatment |
Processing Type |
Gun drilling and polishing |
Drilling Speed |
Up to 32,000 rpm |
Hole Diameter Range |
0.8mm -12.0mm |
Hole Pattern |
Customized / Sinova Design |
Outer Diameter |
300mm -1500mm |
Inner Diameter |
200mm -1200mm |
Compressed Ratio(L/D) |
1:4-1:30(Customized) |
Trademark |
SINOVA |
HS Code |
8436990000 |
Condition |
Brand new |
Hardness |
50-58HRC |
Reconditioning Time |
2-3 |
Service Life |
No less than 1000Hours* |
Payment Term |
TT / LC |
Incoterms |
EXW / FOB / CFR / CIF |
Courier |
Sea / Air / Express |
Transport Package |
Wooden Case / Plywood Case |
Origin |
Jiangsu, China |
*The service life is based on Sinova’s R&D Lab data. The actual life is decided by several factors such as operation level, raw material quality, formula composition etc.
Why Sinova:
Aspects |
SINOVA |
Other Suppliers |
Global Team Experience |
More than 12 years |
Few |
Raw Material Source |
Europe Standard |
Unknown |
8-Shaft Gun Drilling Machine |
2 Sets |
Few |
Processing Ability |
Min. 0.8mm |
Min. 1-1.2mm |
Lead Time |
30-60 days** |
Min. 60-90 days |
Consignment Trace-ability |
Yes |
No |
Online Service Availability |
24*365 |
8*260 |
**The lead time is decided by the die specs and the quantity. Please feel free to contact Sinova for detail lead time.
With Sinova pellet mill ring die, you could ensure:
1. The feed mill’s stable running;
2. Up to 30% of cost could be saved;
3. As long as 30-60 days of waiting could be avoided;
4. Fast response to your concern is always available;
5. Getting the whole procedure of delivery under your control.
How to ensure the above mentioned targets:
High quality raw material
High chrome steel X46Cr13, tempered to 50-58HRC, is adopted to meet the demand of high grade pellet mill ring die. All the raw materials are from one of the biggest forging companies in Asia.
Unique hole pattern
With its rich experience and strong R&D capability, Sinova is able to design unique hole pattern as per clients’ requirement. Especially for shrimp feed pellet die, the opening ratio could be increased by up to 30% with special pattern, resulting in up to 20% higher output.
Quality control
All Sinova dies are extensively checked on quality, hardness, dimensional stability and concentric accuracy. All dies will be tested before delivery. Especially shrimp feed pellet dies (1.0-1.6mm) will be completely flushed to make it easier to run in pellet mills.
Longer service life
Skillful team, advanced facility and precise processing technology guarantee excellent hole smoothness, ability to pressing pellet and even wear.
Shorter lead time
2 sets of 8-shaft and more than 12 sets of 4-shaft automatic gun drilling machines, automatic CNC machines, automatic lathes and milling machines, high standard vacuum furnace ensure most of the processing could be conducted in unmanned mode. Sinova pellet die factory is still expanding year by year.
Service
Online service regarding selection and inventory plan on pellet mill ring dies is always available. Besides, Sinova team will visit its clients’ plants when necessary.
FAQ:
1.Q:Is Sinova a trading company or a manufacturer?
A:Sinova is a pellet die manufacturer with 10 years of experience in this industry.
2.Q:What is the type of pellet mill?
A:There are many types of pellet mills that can be generally grouped into large-scale and small-scale types. According to the production capacity, pellet mills also can be divided into flat die pellet mill and ring die pellet mill. In the ring die there are radial slot throughout the die. Powder is fed into the inside of the die and spreaders evenly distribute the powder. Two rollers then compress the powder through the die holes. Two cutters are used to cut the pellets free from the outside of the die.
3. Q:How many ring die pellet mill brands are there?
A:There are mainly Andritz(Sprout, Matador, Paladin), Buhler, CPM, Idah, Lameccanica, Muyang, PTN, Stolz, Van Aarsen, Zhengchang etc.
4.Q:What is the raw material your pellet mill ring die?
A:High chrome steel X46C13 is adopted as the raw material and the die will take heat treatment to ensure good performance such as the strength, wear-resistance and corrosion-resistance etc.
The information of some typical pellet mill ring dies is as followed for your reference:
Brand |
Model |
Inner Diameter(mm) |
Track Width(mm) |
Buhler |
DPAK |
660 |
178 |
Buhler |
DPAS |
660 |
228 |
Buhler |
DPBS |
520 |
178 |
Buhler |
DPCA |
420 |
138 |
Buhler |
DPGB |
900 |
228 |
Buhler |
DPHD-228 |
660 |
228 |
Buhler |
DPHD-265 |
660 |
265 |
Buhler |
DPHE |
900 |
300 |
Buhler |
RMP 520-178 |
520 |
178 |
Buhler |
RMP 660-178 |
660 |
178 |
Buhler |
RMP 660-228 |
660 |
228 |
Buhler |
RMP 935-248 |
935 |
248 |
CPM |
2016-4 |
406 |
116 |
CPM |
3020-6 |
508 |
156 |
CPM |
3020-7 |
508 |
180 |
CPM |
3022-6 |
572 |
156 |
CPM |
7726-7 |
673 |
180 |
CPM |
7726-9 |
673 |
237 |
CPM |
7730-6 |
762 |
156 |
CPM |
7730-7 |
762 |
180 |
CPM |
7730-8 |
762 |
210 |
CPM |
7932-9 |
825 |
240 |
CPM |
7932-11 |
825 |
275 |
CPM |
7932-12 |
825 |
312 |
CPM |
7936-12 |
915 |
312 |
CPM |
7936-14 |
915 |
356 |
CPM |
7942-12 |
1057 |
300 |
Idah |
PM53SA/53SC |
530 |
175 |
Idah |
PM53F |
530 |
192 |
Idah |
PM635D |
635 |
192 |
Matador |
PMV 615XW |
600 |
190 |
Matador |
PMV 615XWT |
600 |
190 |
Matador |
PMV 717XW |
700 |
250 |
Matador |
PMV 919TW |
911 |
302 |
Matador |
PMV 919XW |
911 |
352 |
Paladin |
Pal600 |
550 |
131 |
Paladin |
Pal800-110 |
650 |
110 |
Paladin |
Pal800-141 |
650 |
141 |
Paladin |
Pal800-175 |
650 |
175 |
Paladin |
Pal1200 |
650 |
141 |
Paladin |
Pal1200-141 |
650 |
141 |
Paladin |
Pal1200-175 |
650 |
175 |
Paladin |
Pal1600 |
850 |
210 |
Paladin |
Pal2000-300 |
880 |
300 |
Paladin |
Pal3000-300 |
1000 |
300 |
Muyang |
MUZL350 |
350 |
101 |
Muyang |
MUZL420 |
420 |
136 |
Muyang |
MUZL600 |
550 |
170 |
Muyang |
MUZL610 |
520 |
178 |
Muyang |
MUZL1200 |
650 |
175 |
Muyang |
MUZL1210C |
630 |
200 |
Muyang |
MUZL1610C |
800 |
220 |
Muyang |
K15 |
535 |
190 |
Muyang |
K25 |
575 |
210 |
PTN |
PTN450 |
450 |
106 |
PTN |
PTN580 |
580 |
143 |
PTN |
PTN650 |
653 |
175 |
PTN |
PTN700 |
700 |
190 |
PTN |
PTN850 |
850 |
210 |
PTN |
PTN900 |
900 |
275 |
PTN |
PTN1100 |
1100 |
300 |
Stolz |
Stolz 52-14 |
520 |
136 |
Stolz |
Stolz 52-18 |
520 |
182 |
Stolz |
Stolz 66-14 |
660 |
140 |
Stolz |
Stolz 66-18 |
660 |
178 |
Stolz |
Stolz 66-23 |
660 |
228 |
Van Aarsen |
C500-190 |
500 |
190 |
Van Aarsen |
C600-225 |
600 |
225 |
Van Aarsen |
C750-250 |
750 |
250 |
Van Aarsen |
C900-275 |
900 |
275 |
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